Nickel & Cobalt Alloys

Nimonic PE11 Supply Detail

Category

  • Bar and Rod

  • Plate and Sheet

  • Strip

  • Pipe and Tube

  • Wire

  • Welding

  • Powder Material

  • Cast Products

  • Forged Products

  • Fittings

  • Fastening

    Forms & Sizes

    Round Bar:
    φ2–500 mm, 1–6 m length

    Flat/Square Bar:
    4–100 mm thickness/width

    Hex Bar:
    A/F 3–100 mm

    Hollow Bar:
    OD 20–300 mm

    Forms & Sizes

    Sheet:
    0.3–6 mm thickness

    Medium Plate:
    6–25 mm thickness

    Heavy Plate:
    25–100 mm thickness

    Forms & Sizes

    Standard Strip:
    0.05–3 mm thick,
    10–600 mm wide

    Precision strip:
    0.01–0.5 mm thick,
    tight tolerance ±0.005 mm

    Foil:
    0.005–0.1 mm thick

    Forms & Sizes

    Seamless Tube:
    OD 6–450 mm,
    WT 1–50 mm,
    1–12 m length

    Welded Tube:
    OD 10–600 mm,
    WT 1–20 mm

    Capillary Tube:
    OD 1–10 mm,
    WT 0.1–2 mm

    Forms & Sizes

    Wire Form:
    Cold Drawn Wire,
    Bright Wire,
    Spring Wire,
    Fine Wire,
    Ultra-fine Wire

    General Diameter:
    φ0.1–10 mm

    Coil Weight:
    50–500 kg,
    customizable tolerance

    Forms & Sizes

    Solid Wire:
    φ0.8–4.0 mm

    Flux-cored Wire:
    φ1.2–4.0 mm

    Welding Rod:
    φ2.0–5.0 mm

    Forms & Sizes

    Powder Form:
    AM 3D Printing Powder,
    Spherical Powder,
    Gas-atomized Powder,
    Water-atomized Powder

    Particle Size:
    10–150 μm

    Sphericity:
    ≥90% for AM grade

    Forms & Sizes

    Cast Ingot:
    φ200–800 mm

    Precision Casting:
    min wall 0.5 mm

    Cast Pipe:
    OD 100–600 mm,
    WT 10–50 mm

    Forms & Sizes

    Forged Bar:
    Φ35–500 mm

    Forged Ring:
    OD 200–2000 mm

    Forging Weight:
    1–5000 kg

    Forms & Sizes

    Fittings Form:
    Elbow, Tee, Reducer, Flange, Cap, Outlet, Lap Joint

    Size range:
    1/2''–24'' (DN15–DN600)

    Wall thickness:
    Sch10–Sch160, STD, XS, XXS

    Pressure Class:
    150–2500 LB

    Forms & Sizes

    Fastening Form:
    Bolt, Nut, Screw, Stud, Washer, Pin, Rivet

    Metric: M3–M64

    Imperial: #4–2.5''

    Length: 6–500 mm

Nimonic PE11 Product Description

Overview

Nimonic PE11 is a precipitation-hardenable nickel-iron-chromium superalloy. This datasheet presents the material within the American (ASTM / ASME / UNS) standard system.

A nickel-iron-chromium alloy containing titanium and aluminium for precipitation hardening and molybdenum for solid-solution strengthening, Nimonic PE11 develops its strength from γ′ (Ni₃(Ti,Al)) precipitates formed during ageing, distributed uniformly within an austenitic matrix. It offers high yield strength and excellent creep and stress-rupture resistance at temperatures to about 600 °C (1110 °F), with good corrosion resistance in the atmospheres typical of jet-engine operation. Its substantial iron content (the balance element) lowers raw-material cost relative to fully nickel-based grades and gives good forging characteristics. It is used in the solution-treated, stabilised and aged condition.

Typical applications include gas-turbine engine discs, shafts, rings, casings and seals, and other highly stressed components operating to about 600 °C.

1. Physical Properties

Property Value Unit
Density 8.21 g/cm³
Melting range 1280–1345 °C
Elastic modulus 206 GPa
Coefficient of thermal expansion (20–100 °C) 13.5 µm/m·°C
Thermal conductivity (20 °C) 12.0 W/m·K
Specific heat (20 °C) 440 J/kg·K
Structure Austenitic (FCC)

2. Chemical Composition (wt %)

Element Symbol Min % Max % Role in Alloy
Nickel Ni 40.0 45.0 Austenite former; γ′ matrix
Iron Fe Balance Base element; forgeability, cost
Chromium Cr 11.0 14.0 Oxidation / corrosion resistance
Molybdenum Mo 5.0 6.5 Solid-solution strengthening
Titanium Ti 2.35 3.10 γ′ (Ni₃Ti) precipitation strengthening
Aluminium Al 0.50 γ′ formation
Cobalt Co 1.00 Residual
Carbon C 0.10 Carbide formation
Boron B 0.02 Grain-boundary strengthening

3. Mechanical Properties

Solution-treated, stabilised and aged condition, typical values for UNS N09901.

Condition Property Value
Solution treated & aged Tensile strength (UTS) ≥1035 MPa (150 ksi)
Solution treated & aged 0.2% yield strength ≥760 MPa (110 ksi)
Solution treated & aged Elongation at break ≥12 %
Solution treated & aged Reduction of area ≥15 %
Elastic modulus 206 GPa

Confirm against the mill test report. Properties depend on the solution, stabilisation and ageing treatment selected.

4. Corrosion Resistance

Environment Performance Notes
Jet-engine atmospheres Good Suited to gas-turbine service
High-temperature oxidation Good To about 600 °C service
Aqueous / general Good Chromium + molybdenum bearing
Stress-corrosion cracking Good Generally resistant
Elevated-temperature strength Excellent Primary design advantage

Corrosion and oxidation resistance is good for its class; the alloy is selected primarily for its high yield strength and creep resistance to about 600 °C combined with good forgeability.

5. Heat Treatment

A γ′ precipitation-hardenable superalloy; strengthened by solution treatment, stabilisation and ageing.

Solution Treatment Solution treat at approximately 1080–1107 °C (1975–2025 °F) for about 2 hours and air cool.

Precipitation Hardening (Ageing) Apply a stabilisation treatment at approximately 775–800 °C (1425–1475 °F) for 2–4 hours and air cool, followed by precipitation ageing at approximately 720–745 °C (1325–1375 °F) for about 24 hours and cool — precipitating γ′ (Ni₃(Ti,Al)).

6. Weldability and Joining

Weldable by inert-gas processes; welding is performed in the solution-annealed condition with post-weld heat treatment and ageing. As a titanium-bearing γ′ alloy, care is taken to avoid strain-age cracking.

Welding Process Applicability Filler / Consumable
GTAW / TIG Good Matching alloy 901 filler
GMAW / MIG Good Matching filler
EBW / laser Good Autogenous or matching filler

Weld in the solution-annealed condition; apply post-weld solution and ageing to develop properties.

7. Machinability and Fabrication

Machining Guidelines

Parameter Recommendation
Preferred condition Solution-annealed for machining, then age
Machinability Difficult; rigid setups, carbide tooling, slow speeds
Coolant Ample coolant

Forming Processes

Process Notes
Cold forming In the annealed condition; work-hardens
Hot forming Readily forged — a key advantage; solution and age afterward

8. Applications

Industry Typical Components Key Requirements
Aero gas turbine Discs, shafts, rings, casings, seals Yield strength + creep to ~600 °C
Land-based turbine Rotor discs and forgings Strength + forgeability
Power generation Highly stressed rotating parts Creep + stress-rupture resistance
Aerospace Highly stressed forgings Strength + toughness

9. Available Product Forms and Standards (ASTM / AMS System)

Product Form Standard / Designation AMS
Bar, rod and forging stock UNS N09901 · BS HR53 AMS 5660 / 5661
Flat bar and round UNS N09901
Wire and welding wire UNS N09901
Material designation UNS N09901 BS HR55

Nickel-iron-chromium precipitation-hardenable superalloy. UNS N09901.

10. Comparison with Related Alloys (Trade-Name System)

Alloy Ni % Mo % Strengthening Best Used For
Nimonic PE11 40–45 5–6.5 γ′ (Ti, Al) + Mo Forgeable Ni-Fe-Cr disc alloy; gas-turbine discs/shafts to ~600 °C
Inconel 718 50–55 2.8–3.3 γ′ + γ″ (Nb, Ti) Most-used high-strength superalloy to ~700 °C
Inconel 706 39–44 γ′ + γ″ (Nb, Ti) 718-type strength, better fabricability; large discs
A-286 24–27 1.0–1.5 γ′ (Ti) Lower-cost Fe-base age-hardenable alloy
Waspaloy Balance 3.5–5 γ′ (Al, Ti) Higher-temperature turbine discs to ~700 °C

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