Nickel & Cobalt Alloys

Inconel G-3 Supply Detail

Category

  • Bar and Rod

  • Plate and Sheet

  • Strip

  • Pipe and Tube

  • Wire

  • Welding

  • Powder Material

  • Cast Products

  • Forged Products

  • Fittings

  • Fastening

    Forms & Sizes

    Round Bar:
    φ2–500 mm, 1–6 m length

    Flat/Square Bar:
    4–100 mm thickness/width

    Hex Bar:
    A/F 3–100 mm

    Hollow Bar:
    OD 20–300 mm

    Forms & Sizes

    Sheet:
    0.3–6 mm thickness

    Medium Plate:
    6–25 mm thickness

    Heavy Plate:
    25–100 mm thickness

    Forms & Sizes

    Standard Strip:
    0.05–3 mm thick,
    10–600 mm wide

    Precision strip:
    0.01–0.5 mm thick,
    tight tolerance ±0.005 mm

    Foil:
    0.005–0.1 mm thick

    Forms & Sizes

    Seamless Tube:
    OD 6–450 mm,
    WT 1–50 mm,
    1–12 m length

    Welded Tube:
    OD 10–600 mm,
    WT 1–20 mm

    Capillary Tube:
    OD 1–10 mm,
    WT 0.1–2 mm

    Forms & Sizes

    Wire Form:
    Cold Drawn Wire,
    Bright Wire,
    Spring Wire,
    Fine Wire,
    Ultra-fine Wire

    General Diameter:
    φ0.1–10 mm

    Coil Weight:
    50–500 kg,
    customizable tolerance

    Forms & Sizes

    Solid Wire:
    φ0.8–4.0 mm

    Flux-cored Wire:
    φ1.2–4.0 mm

    Welding Rod:
    φ2.0–5.0 mm

    Forms & Sizes

    Powder Form:
    AM 3D Printing Powder,
    Spherical Powder,
    Gas-atomized Powder,
    Water-atomized Powder

    Particle Size:
    10–150 μm

    Sphericity:
    ≥90% for AM grade

    Forms & Sizes

    Cast Ingot:
    φ200–800 mm

    Precision Casting:
    min wall 0.5 mm

    Cast Pipe:
    OD 100–600 mm,
    WT 10–50 mm

    Forms & Sizes

    Forged Bar:
    Φ35–500 mm

    Forged Ring:
    OD 200–2000 mm

    Forging Weight:
    1–5000 kg

    Forms & Sizes

    Fittings Form:
    Elbow, Tee, Reducer, Flange, Cap, Outlet, Lap Joint

    Size range:
    1/2''–24'' (DN15–DN600)

    Wall thickness:
    Sch10–Sch160, STD, XS, XXS

    Pressure Class:
    150–2500 LB

    Forms & Sizes

    Fastening Form:
    Bolt, Nut, Screw, Stud, Washer, Pin, Rivet

    Metric: M3–M64

    Imperial: #4–2.5''

    Length: 6–500 mm

Inconel G-3 Product Description

Overview

Inconel G-3 is a nickel-chromium-iron corrosion-resistant alloy with additions of molybdenum and copper. This datasheet presents the material within the American (ASTM / ASME / UNS) standard system.

A nickel-chromium-iron alloy with molybdenum and copper additions, Inconel G-3 has several minor elements controlled to give increased resistance to heat-affected-zone (HAZ) corrosion and improved weldability. It offers excellent corrosion resistance to oxidizing chemicals and atmospheres, while its nickel and copper contents provide resistance to reducing chemicals; the nickel gives exceptional stress-corrosion-cracking resistance in chloride environments, the high molybdenum gives very good pitting and crevice resistance, and the low carbon prevents sensitisation and intergranular corrosion. It is particularly suited to reducing acids such as phosphoric and sulfuric, and to flue-gas desulfurisation. Its relatively high iron content makes it a cost-effective choice among nickel corrosion-resistant alloys. It is supplied in the solution-annealed condition, and in the cold-worked-and-aged condition for high-strength oilfield use.

Typical applications include flue-gas desulfurisation scrubbers (quenchers, dampers, ducting), phosphoric and sulfuric acid handling, and oil-and-gas country tubular goods (OCTG), packers and downhole equipment in sour, high-chloride wells.

1. Physical Properties

Property Value Unit
Density 8.31 g/cm³
Melting range 1330–1370 °C
Elastic modulus 199 GPa
Coefficient of thermal expansion (20–100 °C) 13.5 µm/m·°C
Thermal conductivity (20 °C) 9.8 W/m·K
Specific heat (20 °C) 460 J/kg·K
Structure Austenitic (FCC), single phase

2. Chemical Composition (wt %)

Element Symbol Min % Max % Role in Alloy
Nickel Ni Balance Base element; SCC / reducing-media resistance
Chromium Cr 21.0 23.5 Oxidizing-media / pitting resistance
Iron Fe 18.0 21.0 Base alloying; cost-effectiveness
Molybdenum Mo 6.0 8.0 Pitting / crevice resistance
Copper Cu 1.50 2.50 Reducing-acid resistance
Cobalt Co 5.0 Residual
Tungsten W 1.50 Minor; localized-corrosion resistance
Niobium Nb 0.50 Stabiliser
Carbon C 0.015 Low; prevents sensitisation

3. Mechanical Properties

Solution-annealed condition, typical values for UNS N06985.

Condition Property Value
Solution annealed Tensile strength (UTS) ≥620 MPa (90 ksi)
Solution annealed 0.2% yield strength ≥240 MPa (35 ksi)
Solution annealed Elongation at break ≥45 %
Cold-worked (OCTG) Yield strength higher; to ~110 ksi grades
Elastic modulus 199 GPa

Confirm against the mill test report. High-strength oilfield product is supplied cold-worked; the low carbon content preserves corrosion resistance in the weld heat-affected zone.

4. Corrosion Resistance

Environment Performance Notes
Oxidizing chemicals / atmospheres Excellent High chromium content
Reducing acids (phosphoric, sulfuric) Excellent Nickel + copper + molybdenum
Pitting / crevice corrosion Very Good High molybdenum
Chloride stress-corrosion cracking Excellent High nickel content
Intergranular / HAZ corrosion Excellent Low carbon; controlled minor elements

The balance of chromium, molybdenum, copper and nickel gives broad resistance to both oxidizing and reducing media — notably phosphoric and sulfuric acids and flue-gas environments — with excellent resistance to chloride stress-corrosion cracking and to intergranular attack in the as-welded condition.

5. Heat Treatment

A single-phase solid-solution alloy; not hardenable by precipitation. Properties are set by solution annealing; high strength is obtained by cold work.

Solution Anneal Solution anneal at approximately 1120 °C (2050 °F) and rapidly quench (water or rapid air cool) to dissolve secondary phases and restore corrosion resistance. The alloy is not strengthened by heat treatment; cold work raises strength for oilfield products.

6. Weldability and Joining

Good weldability; readily welded by the gas-tungsten-arc and gas-metal-arc processes with matching filler, and resistant to intergranular corrosion in the as-welded condition owing to its low carbon content. No post-weld heat treatment is normally required.

Welding Process Applicability Filler / Consumable
GTAW / TIG Good Matching G-3 filler (ERNiCrMo-9)
GMAW / MIG Good Matching filler
SMAW / stick Good Matching electrode (ENiCrMo-9)

Weld with matching filler and clean surfaces; the alloy may be used as-welded without post-weld heat treatment.

7. Machinability and Fabrication

Machining Guidelines

Parameter Recommendation
Machinability Difficult; work-hardens, rigid setups, sharp tooling
Speeds Slow speeds, positive feeds, no dwelling
Coolant Ample coolant

Forming Processes

Process Notes
Cold forming Good; work-hardens; cold work also used to raise strength
Hot forming 1010–1175 °C; solution anneal afterward

8. Applications

Industry Typical Components Key Requirements
Pollution control FGD scrubbers, quenchers, dampers, ducting Acid + flue-gas resistance
Acid production Phosphoric / sulfuric acid equipment Reducing-acid resistance
Oil & gas OCTG tubulars, packers, downhole equipment Sour-service + chloride resistance
Chemical process Reactors, heat exchangers General + localized corrosion resistance

9. Available Product Forms and Standards (ASTM / ASME System)

Product Form ASTM Standard ASME
Plate, sheet and strip ASTM B582 ASME SB-582
Bar, rod and forgings ASTM B581 ASME SB-581
Seamless pipe and tube ASTM B622 ASME SB-622
Welded pipe and tube ASTM B619 / B626 ASME SB-619

Nickel-chromium-iron corrosion-resistant alloy with molybdenum and copper. UNS N06985.

10. Comparison with Related Alloys (Trade-Name System)

Alloy Cr % Mo % Fe % Best Used For
Inconel G-3 21–23.5 6–8 18–21 Ni-Cr-Fe-Mo-Cu; reducing acids, FGD, sour OCTG
Hastelloy G-30 28–31.5 4–6 13–17 Higher-chromium G-family; phosphoric acid
Incoloy 825 19.5–23.5 2.5–3.5 balance Ni-Fe-Cr-Mo-Cu; sulfuric / phosphoric acid
Inconel 625 20–23 8–10 ≤5 General Ni-Cr-Mo-Nb corrosion / strength
Hastelloy C-276 14.5–16.5 15–17 4–7 Reducing media, wet chlorine

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