Super Stainless Steel

S30815 Supply Detail

Category

  • Bar and Rod

  • Plate and Sheet

  • Strip

  • Pipe and Tube

  • Wire

  • Welding

  • Powder Material

  • Cast Products

  • Forged Products

  • Fittings

  • Fastening

    Forms & Sizes

    Round Bar:
    φ2–500 mm, 1–6 m length

    Flat/Square Bar:
    4–100 mm thickness/width

    Hex Bar:
    A/F 3–100 mm

    Hollow Bar:
    OD 20–300 mm

    Forms & Sizes

    Sheet:
    0.3–6 mm thickness

    Medium Plate:
    6–25 mm thickness

    Heavy Plate:
    25–100 mm thickness

    Forms & Sizes

    Standard Strip:
    0.05–3 mm thick,
    10–600 mm wide

    Precision strip:
    0.01–0.5 mm thick,
    tight tolerance ±0.005 mm

    Foil:
    0.005–0.1 mm thick

    Forms & Sizes

    Seamless Tube:
    OD 6–450 mm,
    WT 1–50 mm,
    1–12 m length

    Welded Tube:
    OD 10–600 mm,
    WT 1–20 mm

    Capillary Tube:
    OD 1–10 mm,
    WT 0.1–2 mm

    Forms & Sizes

    Wire Form:
    Cold Drawn Wire,
    Bright Wire,
    Spring Wire,
    Fine Wire,
    Ultra-fine Wire

    General Diameter:
    φ0.1–10 mm

    Coil Weight:
    50–500 kg,
    customizable tolerance

    Forms & Sizes

    Solid Wire:
    φ0.8–4.0 mm

    Flux-cored Wire:
    φ1.2–4.0 mm

    Welding Rod:
    φ2.0–5.0 mm

    Forms & Sizes

    Powder Form:
    AM 3D Printing Powder,
    Spherical Powder,
    Gas-atomized Powder,
    Water-atomized Powder

    Particle Size:
    10–150 μm

    Sphericity:
    ≥90% for AM grade

    Forms & Sizes

    Cast Ingot:
    φ200–800 mm

    Precision Casting:
    min wall 0.5 mm

    Cast Pipe:
    OD 100–600 mm,
    WT 10–50 mm

    Forms & Sizes

    Forged Bar:
    Φ35–500 mm

    Forged Ring:
    OD 200–2000 mm

    Forging Weight:
    1–5000 kg

    Forms & Sizes

    Fittings Form:
    Elbow, Tee, Reducer, Flange, Cap, Outlet, Lap Joint

    Size range:
    1/2''–24'' (DN15–DN600)

    Wall thickness:
    Sch10–Sch160, STD, XS, XXS

    Pressure Class:
    150–2500 LB

    Forms & Sizes

    Fastening Form:
    Bolt, Nut, Screw, Stud, Washer, Pin, Rivet

    Metric: M3–M64

    Imperial: #4–2.5''

    Length: 6–500 mm

S30815 Product Description

Overview

S30815 is a heat-resistant austenitic chromium-nickel stainless steel with high silicon and nitrogen contents and a rare-earth (cerium) micro-addition, developed for high-temperature service where oxidation resistance, creep strength and long-term structural stability are essential. This datasheet presents the material within the American standard system.

It resists oxidation in air up to about 1150 °C (2100 °F) and provides superior service to the 25Cr-20Ni (310-type) grade in carbon-, nitrogen- and sulphur-bearing atmospheres. Its comparatively low nickel content gives an advantage in reducing sulphidising atmospheres relative to high-nickel alloys. The high chromium and silicon, together with the nitrogen and cerium, give good oxide-scale stability and adherence, high elevated-temperature (creep) strength and excellent resistance to sigma-phase precipitation: cerium suppresses oxide-scale spallation during thermal cycling, silicon forms a protective sub-scale that slows oxygen diffusion, and nitrogen provides solid-solution strengthening. The fully austenitic structure gives excellent toughness, even down to cryogenic temperatures. The most suitable temperature range is about 850–1100 °C; prolonged use in the 600–850 °C range can lead to structural changes (embrittlement).

Typical applications include industrial-furnace components and linings, radiant tubes, muffles and retorts, annealing baskets and heat-treatment fixtures, heat exchangers and recuperators, burner components, and other equipment for high-temperature oxidizing or thermally-cycled service. Resistance to oxidizing/reducing sulphur-bearing gases and to aqueous corrosion is limited.

1. Physical Properties

Property Value Unit
Density 7.8 g/cm³
Melting range 1380–1430 °C
Maximum service temperature (oxidizing, air) ~1150 °C
Young's modulus (20 °C) 200 GPa
Thermal conductivity (20 °C) ~15 W/m·K
Coefficient of thermal expansion (20–100 °C) ~17 µm/m·°C
Electrical resistivity (20 °C) ~0.85 µΩ·m
Magnetic response Non-magnetic (austenitic)

2. Chemical Composition (wt %)

Element Symbol Value Role in Alloy
Iron Fe Balance Base element
Chromium Cr 20.0–22.0 Oxidation resistance
Nickel Ni 10.0–12.0 Austenite stability
Silicon Si 1.4–2.0 Protective SiO₂ sub-scale; oxidation resistance
Nitrogen N 0.14–0.20 Solid-solution strengthening; creep; austenite stability
Carbon C 0.05–0.10 Creep strength
Cerium Ce ~0.03–0.08 Suppresses oxide-scale spallation (rare earth)
Manganese Mn ≤0.80 Austenite stabiliser
Phosphorus P ≤0.040 Residual impurity
Sulphur S ≤0.015 Residual impurity

3. Mechanical Properties

Typical room-temperature properties, solution-annealed condition.

Property Value Source
Ultimate tensile strength ~600–800 MPa Annealed
0.2% proof strength (yield) ~310 MPa min Annealed
Elongation at break ≥40 % Annealed
Hardness ~≤200 HB Annealed

The nitrogen addition gives high elevated-temperature (creep) strength, while the fully austenitic structure provides excellent toughness from cryogenic to elevated temperatures. Optimum service is ~850–1100 °C. Values are typical or specified minima; confirm against the mill test certificate.

4. Oxidation and High-Temperature Resistance

Environment Performance Notes
Oxidation / scaling (air) Excellent To ~1150 °C
Thermal cycling Excellent Cerium suppresses scale spallation
Carbon / nitrogen / sulphur atmospheres Good Superior to 310-type
Reducing sulphidising atmospheres Advantageous Low nickel content helps
High-temperature creep strength Excellent Nitrogen-strengthened
Sigma-phase resistance Excellent Cerium / nitrogen
Cryogenic toughness Excellent Fully austenitic
Embrittlement (600–850 °C, prolonged) Caution Structural changes possible

5. Heat Treatment

An austenitic stainless steel; it cannot be hardened by heat treatment. Strength is increased only by cold work.

Solution Anneal approximately 1020–1120 °C (commonly ~1080 °C), followed by rapid cooling in water or air, to dissolve carbides and secondary phases and produce a uniform austenitic structure with optimum oxidation and creep behaviour.

Prolonged exposure in the ~600–850 °C range can cause structural changes (embrittlement); ductility can be restored by re-solution-annealing followed by rapid cooling. The cerium and nitrogen additions help resist sigma-phase precipitation.

6. Weldability and Joining

Has good weldability and can be joined by submerged-arc, plasma-arc, flux-cored-arc, shielded-metal-arc, gas-tungsten-arc and gas-metal-arc processes. A matching or over-alloyed heat-resistant filler (matching 253-type composition) is used; preheating is not required.

Process Applicability Filler / Consumable
GTAW / TIG · GMAW / MAG Good Matching/over-alloyed heat-resistant filler
SAW · PAW · FCAW · SMAW Good Heat-resistant consumable

No preheat required. Keep heat input controlled; solution anneal after welding where maximum high-temperature performance is required.

7. Machinability and Fabrication

Machining Guidelines

Parameter Recommendation
Machinability As for austenitic stainless; sharp tools, slow speeds, heavy feeds
Work hardening High; rigid setup, positive feeds
Coolant Ample flood coolant

Forming Processes

Process Notes
Hot working ~1150–900 °C; solution anneal after
Cold forming Good ductility; cold-roll/draw/bend/deep-draw; work-hardens
Solution anneal ~1020–1120 °C, rapid cool

8. Applications

Industry Typical Components Key Requirements
Heat treating / furnaces Furnace components/linings, radiant tubes, muffles, retorts Oxidation resistance to ~1150 °C
Heat treatment Annealing baskets, fixtures, conveyor parts Creep + thermal-cycling resistance
Power / process Heat exchangers, recuperators High-temperature strength + creep
Combustion Burner components, thermal shields Oxidation + sulphur-gas resistance
Petrochemical High-temperature process equipment Oxidation + creep resistance
Cement / mineral Kiln and high-temperature parts Oxidation + thermal cycling

9. Available Product Forms and Standards

Product Form Standard Notes
Plate, sheet and strip ASTM A240 S30815
Bar and shapes ASTM A276 / A479
Seamless / welded pipe and tube ASTM A312 / A213 / A249 ASME SA213
Forgings / fittings ASTM A182 / A403
Wire ASTM A580

Heat-resistant Si-N-Ce austenitic stainless steel (21Cr-11Ni). UNS S30815; ASTM A240 / A213 / A312; ASME SA213. Tradename / type: 253 MA.

10. Comparison with Related Alloys (UNS System)

UNS Nominal Max °C Best Used For
S30815 21Cr-11Ni-Si-N-Ce ~1150 High-temp Si-N-Ce; furnace + thermal cycling
S30415 19Cr-10Ni-Si-N-Ce ~1000 Lower-temp Si-N-Ce (304 upgrade)
S30409 18Cr-9Ni ~800 Standard heat-resistant austenitic
S31008 25Cr-20Ni ~1050–1100 High-Cr/Ni heat-resistant
S35315 25Cr-35Ni-Si-N-Ce ~1175 Highest-temp Si-N-Ce (high Ni)

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